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Metering & Mixing Dispense Equipment

Metering & Mixing Dispense Equipment


LC50FR - Ratio 1:1-11:1 / Shot Size 1cc-50cc

The LC50FR series can be configured to dispense fluids from 1cc to 50cc per cycle, dependent upon mix ratio.

Machines are generally supplied as bench modules but can also be quoted floor mounted with castors.

The materials are fed by stainless steel Teflon%uFFFD lined hoses to the Twinmixer head mounted on the machine. A remote hand held Twinmixer head can be supplied as an option.

The LC50FR pneumatically powered series is available in analog or digital controlled options. Single acting reciprocating pistons are designed to volumetrically deliver discrete shots of low to medium viscosity or thixotropic two-part fluid. Examples are epoxies, silicones & RTV%u2019s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materials and acrylics.

lc50fr

LC50FR Digital & Analog Dispense Metering & Mixing System
(Analog system displayed)

 

Features
  • Cost effective bench mounted system
  • Rugged parallel drive system
  • Volumetric dispensing
  • Gravity feed to metering pumps
  • Stainless steel tanks
  • Low to medium viscosity dispensing
  • Single module design
  • Automation integration - digital only
  • Disposable static-mixer dispensing

LC120FR - Ratio 1:1-18:1 / Shot Size 5cc-120cc

The LC120FR series, available with digital or analog controls, incorporates the latest Fisnar parallel drive system providing controlled flow characteristics during dispensing.

The parallel drive also assists the accurate and consistent processing of materials with either high mix ratios and/or differing viscosities. Single acting reciprocating pistons are designed to volumetrically deliver discrete shots of low to medium viscosity or thixotropic two-part fluid.

Examples are epoxies, silicones & RTV%u2019s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materials and acrylics.

 

Features
  • Rugged parallel drive system
  • Volumetric dispensing
  • High mix ratios and differing viscosities
  • Gravity feed to metering pumps
  • Stainless steel tanks
  • Single module design
  • Automation integration (digital only)
  • Digital touch-screen controls
  • Disposable static-mixer dispensing

lc120fr

LC120FR Digital & Analog Dispense Metering & Mixing System
(Digital system displayed)

FR300 & FR1200 - Ratio 1:1-20:1

FR300: Shot Size 20cc-300cc
FR1200: Shot Size 100cc-1200cc

The FR300 & FR1200 are fixed-ratio systems that incorporate the latest Fisnar Parallel Drive (PLD), providing controlled flow characteristics during dispensing. Machines are available with digital or analog controls.

PLD also assists the accurate and consistent processing of materials with either high mix ratios and/or differing viscosities. Single acting reciprocating pistons are designed to volumetrically deliver discrete shots of low to high viscosity or thixotropic two-part fluid. Examples are epoxies, silicones & RTV%u2019s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materials and acrylics.

Features
  • Rugged parallel drive (PLD) system
  • Fixed-ratio control
  • Volumetric dispensing
  • High mix ratios and differing viscosities
  • Low - high viscosity range
  • Gravity tank feed to metering pumps
  • Single module design
  • Automation integration
  • Digital programming
  • Disposable static-mixer dispensing
  • Mounted on castors

FR300

FR300 Digital & Analog Dispense Metering & Mixing System
(Analog system displayed)

VR300 & VR1200 - Ratio 1:1-50:1

VR300: Shot Size 20cc-300cc
VR1200: Shot Size 100cc-1200cc

The VR300 & VR1200 is a variable-ratio series that incorporates the latest Fisnar Parallel Drive (PLD), providing controlled flow characteristics during dispensing. Machines are available with digital or analog controls. 

PLD also assists accurate and consistent processing of materials with either high mix ratios and/or differing viscosities. Single acting reciprocating pistons are designed to volumetrically deliver discrete shots of low to high viscosity or thixotropic two-part fluid. Examples are epoxies, silicones & RTV%u2019s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materials and acrylics.

 

Features
  • Variable-ratio control
  • Volumetric dispensing
  • Rugged parallel drive (PLD) system
  • High mix ratios and differing viscosities
  • Low - high viscosity range
  • Gravity tank feed to metering pumps
  • Sealed tanks with moisture traps
  • Single module design
  • Automation integration
  • Digital programming
  • Disposable static-mixer dispensing
  • Mounted on castors

FR300

VR1200 Digital & Analog Dispense Metering & Mixing System

MINI - Ratio 1:1-20:1 Low - Medium Viscostiy

MINI: Shot Size 1cc-20cc
MINI
 
 

MINI Digital & Analog Dispense Metering & Mixing System
(Analog system displayed)

The Mini variable-ratio system is designed to allow easy adjustment of a mix-ratio to suit one or more applications requiring more than one material. Mechanically linked positive displacement metering pumps provide a precise dispensing ranging from 1cc to 20cc with a  maximum viscosity of 100,000cps.

The Mini is a free-standing pneumatic driven bench mounted system with foot pedal actuation. Its compact size and small footprint provides for close interaction with the work, enabling a cleaner, safer working environment. Machines are available with analog controls. Electrical accessories are also available as added options (requires extra cabinet).

 

Features
  • Variable-ratio control
  • Volumetric dispensing
  • Low to medium viscosity
  • Gravity tank feed with pull-through piston
  • Stainless steel tanks with moisture traps
  • Stainless steel metering pumps and components
  • Single module design
  • Automation integration
  • Low maintenance construction
  • Disposable static-mixer dispensing

MICRO - Ratio 1:1-10:1 Low - Medium Viscostiy

MICRO: Shot Size 0.3cc-20cc

MICRO

 

MICRO Digital & Analog Dispense Metering & Mixing System
(Analog system displayed)

The MICRO is designed to dispense continuous small beads of homogeneously mixed two-part fluids. Mechanically linked positive displacement metering pumps provide precise dispensing ranging from 0.3cc to 20cc.  Machines are available with digital or analog controls.

The MICRO is a free standing pneumatically driven bench top machine with foot pedal actuation. The systems variable-ratio design accommodates an extensive range of ratio requirements. Electrical accessories are also available as added options.

 

Features
  • Positively dispensed small beads and dots
  • Variable-ratio
  • Low to medium viscosity
  • Gravity tank feed to metering pumps
  • Single module design
  • Automation integration
  • Low maintenance construction
  • Disposable static-mixer dispensing

Gear Pump Metering & Mixing Systems

DXE2 - low pressure - ratio 1:1 - 50:1

DXE2

Gear pump systems are designed for lower viscosities and higher volumes. They are also suited for automatic assembly lines. The two components enter into precision gears that can accurately meter the flow and therefore the volume of the fluid. A mixing nozzle finally mixes the materials.

Suitable for casting either small intricate moldings using RIM%u2008technology or applying uninterrupted beads for structural bonding or gasket forming. The DXE2 provides a reliable solution to many dispensing requirements.

 

Features
  • Low pressure
  • Volumetric dispensing up to 20,000 cps (pressure fed)
  • Output up to 2 liters a minute
  • Precision long life gear pumps
  • Analog speed control
  • Single phase
  • Compact bench mounted
  • Ideal for automatic assembly lines
  • Disposable static-mixer dispensing
  • Variable-ratio machine enables programmable ratio

 

DXE60 - Ratio 1:1-100:1

DXE60: Shot Size up to 60 liters a minute

DXE60

 

DXE60 Low Pressure Metering & Mixing System

A highly accurate, technically advanced and versatile low pressure metering & mixing system. Designed for high output with variable-ratio metering.

Machine versions offer programmable flow rate and dispense volume settings also incorporating programmable mix ratio adjustment.

An on-board HMI touch screen can also provide close loop monitoring.

 

Features
  • Low pressure
  • Volumetric dispensing up to 20,000 cps (pressure fed)
  • HMI touch screen control
  • High output up to 60 liters a minute
  • Precision long life gear pumps
  • Digital programmable flow rate and volume setting
  • Variable-ratio machine enables programmable ratio
  • Single phase operation
  • Moounted on castors
  • Ideal for automatic assembly lines
  • Disposable static-mixer dispensing

PF-MINI- Ratio 1:1-20:1

PF-MINI: Shot Size up to 30cc per second

 

PF-MINI

PF-MINI Low Pressure HFR Metering & Mixing System

An adjustable-ratio precision gear-pump metering & mixing system with built-in microprocessor control. The Model PF-MINI includes a control panel for easy programming of metering, mixing and dispensing functions. Warning LED%u2019s signal when a control function is not compliant. A two stage auto-cleaning feature efficiently purges the mixer by the combined action of a cleaning agent and air pressure.

 

Features
  • Low pressure standard adjustable ratio 1:1 - 10:1
  • Volumetric low - medium viscosity dispensing
  • High flow output
  • Adjustable shot rate 1cc - 30cc a second
  • Precision long life gear pumps
  • Digital speed and timer control
  • Auto-cleaning agent purge system includes 10 liter tank
  • Single phase
  • Compact floor mounted
  • Variable-ratio machine enables programmable ratio
  • Disposable static-mixer dispensing

IJ400 Series - Severe Duty

IJ400: Valveless Progressive Cavity

IJ400PM

IJ400PM Progressive Cavity Mobile Cast System

The IJ400 is a series of progressive cavity, severe-duty, valveless metering & mixing machine models that provide accurate and repeatable volumetric dispensing over a wide spectrum of viscosities. 

Abrasive filler materials are conveyed by a gentle endless progressive pump action that ensures long life of rotor-stator elements and reduces service down time.

 

IJ400PB:

A bench mounted system that includes a mixing head with integrated dispensers and a PLC dispensing control for both resin and activator. Cartridge mountings are fitted as standard, optional bulk feeding is offered.

IJ400PR:

A lightweight designed metering & mixing system designed to mount directly on a Fisnar robot or integrated to other automated assembly systems. The components are fed from the pumps directly into the static-mixer, providing a constant on-ratio condition, exact dispensing and a fast shot or bead sequencing.

IJ400PC:

A compact table top unit for casting low to medium viscosity media.

IJ400PM:

A mobile system suitable for casting of low to medium viscosity media. The valve mixing head is equipped with a handle and start button to initiate the dispensing sequence.

Features
  • Rotating positive displacement pump
  • Volumetric fluid conveyance
  • High viscosity abrasive adhesives and sealants
  • Solid content pastes and shear sensitive media
  • Snuff-back to prevent drip
  • Linear pump pressure
  • Repeatable accuracy better than 1% at pump outlet
  • FDA compliant wetted components
  • Hot & cold material dispensing
  • Pulse free
  • Adjustable shot output
  • Valveless dispensing
  • Electronic operation

IJ400PC

IJ400PC Progressive Cavity Mobile Cast System

IJ400PB

IJ400PB: Bench System

IJ400PR

IJ400PR: Robot System

DFR20 & DFR200 - Ratio 1:1-13:1

DFR20: 20 liter / 5 gal. - Shot 15cc-100cc
DFR200: 200 liter / 55 gal. - Shot 15cc-300c

DFR20

DFR20 Pail Pump Metering & Mixing System

 

Machines are designed for metering & mixing a high viscosity base fluid up to 1 million cps directly from either 5 gallon pail (20 liters) or 55 gallon (200 liters) drums with the activator fed from a stainless steel tank. Alternatively machines can be configured with a second 5 gallon or 55 gallon pail pump for a high viscosity activator supplied in a 5 gallon pail or 55 gallon drum.

Other options allow the series to be customized either with a fluid purge and/or a boom for ergonomic handling of the hose and dispensing Twinmixer head.

 

Features
  • Thixotropic & high viscosity pastes & fluids
  • Volumetric dispensing up to 1,000,000 cps
  • High output up to 15 shots per minute
  • Analog speed control
  • Pneumatic system
  • Compact arrangement
  • Ideal for automatic assembly lines
  • Mounted on castors
  • Disposable static-mixer dispensing

MS-Series (Yellow) Static Mixers for Meter-Mix Systems

 

Yellow MMD nozzles

Static Mixers attach to both Metering & Mixing Dispense machines and to dual cartridges. Static Mixers provide an even mixing of two-part materials without the hassle of hand mixing.

The bell mouth is the material entry end of the nozzle and the part that fits over the metering & mixing machine exit manifold. Static mixing elements inside the body of the nozzle are manufactured from high grade polyacetal to withstand the higher pressures of metering and mixing machines. Static mixer housings are polypropylene.

The part numbers describe the bell mouth, I.D. and the number of elements.

ME-Series (Blue) Static-Mixers 0.625" (15.9mm)

 

Static Mixer

Static Mixers attach to both Metering & Mixing machines and to dual cartridges. Static Mixers provide an even mixing of two-part materials without the hassle of hand mixing.

The bell mouth is the material entry end of the nozzle and the part that fits over the metering & mixing machine exit manifold. Static mixing elements inside the body of the nozzle are manufactured from high grade polyacetal to withstand the higher pressures of metering and mixing machines. Static mixer housings are polypropylene.

The part numbers reflect the bell-mouth, I.D. and the number of elements.

Rotary-static Nozzles Green

Rotary Static Mixing Nozzles

Rotary mixing nozzles allow for a more thorough mix of low viscosity fluids. The first mixing element has a hole in which a drive shaft can roatate the mixing elements within.

The bell mouth is the material entry end of the nozzle and the part that fits over the meter mix machine exit manifold. Static mixing elements inside the body of the nozzle are manufactured from high grade polyacetal to withstand the higher pressures of metering and mixing machines. Static mixer housings are polypropylene.



Mixing Nozzle Accessories

Retaining Nuts

Nozzle Retaining Nuts

Sold in packages of 10.

Luer Lock Adapters

Mixing Nozzle Luer Lock Adapters

Sold in packages of 10.

 

For more information please click here :

Metering & Mixing Dispense Equipment

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Thixotropic  held  high  higher  highly  hole  homogeneously  hose  hoses  housings  includes  incorporate  incorporates  incorporating  information  initiate  inside  integrated  integration  integration Digital  integration Low  interaction  intricate  latest  life  lightweight  lined  lines  lines Disposable  lines Mounted  linked  liter  liters  liters)  long  loop  low  lower  machine  machines  maintenance  manifold  manufactured  material  materials  materials Suitable  maximum  media  media IJ400PM A  media Snuff-back  medium  meter  metering  metering Machine  microprocessor  million  minute DXE60  minute Analog  minute Precision  mix  mix-ratio  mixed  mixer  mixes  mixing  mixing The  mobile  models  module  modules  moisture  moldings  monitoring Features Low  mount  mounted  mounted Ideal  mounted Variable-ratio  mountings  mouth  nozzle  nozzles  number  numbers  offer  offered IJ400PR A  on-board  on-ratio  only Disposable  only) Digital  operation IJ400PC  operation Moounted  option The  optional  options  options Features Positively  outlet FDA  output  output Adjustable  output Valveless  packages  pail  panel  parallel  part  pastes  pedal  phase  phase Compact  piston Stainless  pistons  pneumatic  pneumatically  polyacetal  polypropylene Mixing  polypropylene The  polyurethanes  positive  potting  powered  precise  precision  pressure  pressure Features Low  pressure Repeatable  pressure Volumetric  pressures  prevent  processing  programmable  programming  programming Disposable  progressive  provide  providing  pull-through  pump  pump Volumetric  pumps  pumps Analog  pumps Digital  pumps Sealed  pumps Single  pumps Stainless  purge  purges  quoted  range  range Gravity  ranging  rate  ratio  ratio DXE60  ratio Disposable  ratio Machines  ratio Single  ratios  reciprocating  reduces  reflect  reliable  remote  repeatable  requirements  requirements Features Low  requiring  resin  roatate  robot  rotor-stator  safer  screen  sealants Solid  second PF-MINI  second Precision  sensitive  sequence Features Rotating  sequencing IJ400PC A  series  service  setting Variable-ratio  settings  severe-duty  shaft  shear  shot  shots  signal  silicones  size  small  solution  spectrum  speed  stage  stainless  standard  standing  start  static-mixer  steel  structural  suit  suitable  suited  supplied  system  system Compact  system Fixed-ratio  system High  system Rugged  system Volumetric  systems  table  tank  tank Single  tanks  tanks Low  tanks Single  technically  thixotropic  time IJ400PB A  timer  top  touch  touch-screen  traps Single  traps Stainless  two-part  uninterrupted  unit  valve  valveless  variable-ratio  versatile  versions  viscosities  viscosities Abrasive  viscosities Gravity  viscosities Low  viscosity  viscosity Gravity  volume  volumes  volumetric  volumetrically  wetted  wide  within The  withstand  work  working  1  2  5  10  11  15  20  55  60  200  20000  1000000