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Scorpion Rework System with SmartPlace Technology

APR-1100-SRS


     APR-1100-SRS

 

 

 

                        

The Scorpion Advanced Package Rework System ensures both accurate component placement and custom tailored reflow profiles in one user friendly, single platform rework system. The Scorpion System redefines precision and addresses the technical demands presented by component manufacturers today.

The challenges of array package rework, and the inability to easily inspect placement accuracy, call for a solution that allows for simultaneous viewing of Printed Circuit Board pads and component balls for accurate placement.

The Scorpion Rework System fills this need with quick, accurate placement through the use of an all new vision system employing dual image overlay technology. This new vision system features LED lighting both top and bottom for shadow-free component visualization and component alignment. The HD camera is ready to go out of the box.

The two-head modular design allows the Scorpion Rework System to be tailored to the users specific rework needs and allows precision alignment of the smallest BGAs, QFNs and Micro SMDs with the highest accuracy. The open-ended board holder fits a wide variety of large, small and odd-shaped boards while allowing precise positioning over the patented dual subzone preheater.

The standard auto-profile mode ensures fast and easy profile creation with a minimum of setup time. By selecting your tempera- ture targets any operator can quickly and accurately create reflow profiles for a wide variety of boards, and then save them in memory for future use.

Source temperatures and time intervals can be modified %u201COn-the-Fly", eliminating the need to wait for the current profile to terminate before modifications can be made. Precise solder joint temperatures are measured and displayed on a real time graphical display, thus providing the necessary data to accurately and easily establish the optimum reflow profile for each particular application within minutes.

The modular design of the Scorpion Rework System allows it to be configured to the users specific needs. The two-head system with precision placement package features placement accuracy to 0.0015" (.038mm). The standard single-head system provides placement accuracy to 0.004" (.1mm).

The Scorpion system accepts the full range of APR and QX series reflow nozzles. Flux transfer plates and solder paste plates are available to ensure repeatable process control during the replacement operation.

 

 

 

 

Features and Benefits:

Hardware Features:

  • Desktop sized
  • 2800W dual zone preheater with 550W top heater
  • 208-240VAC, 50/60Hz, 15A-13A, Single Phase
  • Modular design allowing the customer to customize the unit to meet their needs
  • A 343mm (13.5") x open-ended PCB holder with micrometer adjustment
  • Mechanical X and Z axis movement on linear bearings for long-life and minimal maintenance
  • Component is retracted automatically at the end of reflow when removing parts
  • Linux-based integral computer
  • External USB for file transfer
  • SmartPlace Vision System is a high definition vision system which uses dual CMOS sensors to assist in the placement of components and requires no calibration.
  • Optional Precision Placement Head (APR-SRS-UK1) for ultra fine pitch components with placement accuracy of .038mm (.0015")
  • Optional Contactless IR Sensor for auto start at pre-determined temperatures
    SmartPlace Technology Vision System Features: %u2022Dual, full color HD camera
  • 25x Digital Zoom
  • 45mm x 45mm (1.77" x 1.77") viewing area
  • Selectable camera view
  • Diffused LED lighting for shadow-free component alignment

 

Software Features:

  •  Auto-Profiling allows operators the ability to create successful reflow profiles the first time
  • On the fly profile management of target set points, adding and subtracting time zones, and profile measurement points
  • Real time graphical display of solder joint temperatures
  • Internal storage of profile data with expansion and transfer via a USB flash drive
  • Graphics-based user interface for simple operation
  • Password protection for operators and engineers

 

Operation Features:

  •  Uses existing APR-5000 Series reflow and vacuum nozzles
  • Precision Placement head uses pick and place machine nozzles
  • Compact footprint for easy benchtop use
  • Self-contained machine, no air supply needed. Plug it in and it is ready to operate.
  • Made in the USA

 

 

 

 

 

 

Product Comprises:

  • APR-1100-SRS Scorpion Rework System with SmartPlace Technology
  • Accessories included with APR-1100/1200-SRS:
  • FSL-SRS-3 Spring PCB Finger Long (Pack 3)
  • FSS-SRS-3 Spring PCB Finger Short (Pack 3)
  • APR-TC3 Thermocouple Multi-Colored Set, 36 Gauge (Pack 3)
  • VNZ-ORINGK O-Ring Kit (assortment, qty 5 for each of the 4 sizes)
  • VNZ-12 Vacuum Pick-Up Nozzle,12mm, Reflow Head
  • VNZ-08 Vacuum Pick-Up Nozzle, 8mm, Reflow Head
  • VNZ-05 Vacuum Pick-Up Nozzle, 5mm, Reflow Head
  • VNZ-01 Vacuum Pick-Up Nozzle, 1mm, Reflow Head
  • AC-RP Nozzle Removal Pad
  • APR-VRT Vacuum Nozzle Removal Tool
  • SRS-PVT Placement Verification Kit
  • 20987 CSP Adjustable V Block
  • 19782 BGA Adjustable V Block
  • KAP-100 Pre-cut Kapton Tape (qty 100)
  • SRS-OPTICAL-KIT Optical Calibration Kit

 

Cloud
  The  %u201COn-the-Fly"  %u2022Dual  (0015") Optional  (038mm)  (135")  (177"  (1mm)  (APR-SRS-UK1)  (Pack  (assortment  (qty  00015"  0004"  038mm  100) SRS-OPTICAL-KIT  15A-13A  177")  1mm  3) APR-TC3  3) FSS-SRS-3  3) VNZ-ORINGK  343mm  45mm  50/60Hz  550W  5mm  8mm  APR  APR-1100-SRS  APR-1100/1200-SRS FSL-SRS-3  APR-5000  Adjustable  Advanced  BGA  BGAs  Benefits Hardware  Block 19782  Block KAP-100  Board  CMOS  CSP  Calibration  Circuit  Comprises APR-1100-SRS  Contactless  Digital  Features  Features Auto-Profiling  Features Desktop  Features Uses  Finger  Flux  Gauge  HD  Head  Head AC-RP  Head VNZ-01  Head VNZ-05  Head VNZ-08  IR  Kapton  Kit  Kit  Kit 20987  LED  Long  Micro  Multi-Colored  Nozzle  Nozzle12mm  O-Ring  Optical  PCB  Package  Pad APR-VRT  Phase Modular  Pick-Up  Placement  Plug  Pre-cut  Precise  Precision  Printed  QFNs  QX  Reflow  Removal  Rework  SMDs  Scorpion  Sensor  Series  Set  Short  Single  SmartPlace  Source  Spring  System  Tape  Technology  Technology Accessories  Thermocouple  Tool SRS-PVT  USA Product  USB  Vacuum  Verification  Vision  Zoom 45mm  ability  accepts  accuracy  accurate  accurately  adding  addresses  adjustment Mechanical  air  alignment  alignment Software  allowing  application  area Selectable  array  assist  auto  auto-profile  automatically  axis  balls  bearings  benchtop  board  boards  bottom  box  calibration Optional  call  camera  camera 25x  challenges  color  component  components  computer External  configured  control  create  creation  current  custom  customer  customize  data  definition  demands  design  display  displayed  drive Graphics-based  dual  easily  easy  eliminating  employing  end  engineers Operation  ensure  ensures  establish  existing  expansion  fast  features  file  fills  fine  fits  flash  fly  footprint  friendly  full  future  graphical  head  heater 208-240VAC  high  highest  holder  image  inability  included  inspect  integral  interface  intervals  joint  large  lighting  linear  long-life  machine  made  maintenance Component  management  manufacturers  measured  measurement  meet  memory  micrometer  minimal  minimum  minutes  mode  modifications  modified  modular  movement  needed  needs A  nozzles  nozzles Compact  nozzles Precision  odd-shaped  open-ended  operate Made  operation Features  operation Password  operator  operators  optimum  overlay  package  pads  parts Linux-based  paste  patented  pick  pitch  place  placement  plates  platform  points  points Real  positioning  pre-determined  precise  precision  preheater  presented  process  profile  profiles  protection  providing  qty  quick  quickly  range  ready  real  redefines  reflow  removing  repeatable  replacement  requires  retracted  rework  save  selecting  sensors  series  set  setup  shadow-free  simple  simultaneous  single  single-head  sized 2800W  sizes) VNZ-12  small  smallest  solder  solution  specific  standard  start  storage  subtracting  subzone  successful  supply  system  tailored  target  targets  technical  technology  tempera-  temperatures  temperatures Internal  terminate  time  time On  today  top  transfer  transfer SmartPlace  ture  two-head  ultra  unit  use Self-contained  user  users  vacuum  variety  view Diffused  viewing  vision  visualization  wait  wide  zone  zones  4  5  36